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Fasten multiple workpieces unilaterally
POP Rivets

The POP one-sided fastening method makes for fast, high-precision assembly lines. It enables quick assembly on assembly lines with low-skill workers, helping to reduce costs compared to welding and tapping screws. Long operating hours are possible with POP light-weight fastening tools and they are suitable for automating assembly lines. This environmentally-friendly fastening method does not generate sparks.

Rivet diameter

φ2.0 φ2.5 φ3.0 φ3.2 φ4.0 φ4.8 φ6.4 φ10.2

Grip range

1.0mm〜25.6mm

Material

Aluminum, Steel, Stainless steel, Copper

For assembling POP Rivets and HUCK Fasteners
POP Rivet Fastening Tools

POP fastening tools can fasten POP Rivets and HUCK Fasteners easily. Choose a suitable tool type from manually operated, electric, battery-operated or air-hydraulic depending on the situation.

Air hydraulic

ProSet1600A ProSet2500A
ProSet3400 AutoSet5&6 etc.

Battery

MCS5800

Electric

ER600A

Manual

PS15 PS20 PS40

Attach nuts to metal & plastic workpieces unilaterally
POP Nut

The POP one-side fastening method allows fast nut setting. Enables quick assembly on assembly lines with low-skill workers, helping to reduce costs compared to welding nut, burring tap and bolt & nut methods. Installation after surface treatment and in the later processes is possible because nuts do not damage the surface.

Thread size

M3 M4 M5 M6 M8 M10 M12

Grip range

0.5mm〜6.0mm

Material

Aluminum, Steel, Stainless steel

Fix bolts in plastic and metal workpieces unilaterally
HB Bolts

Bolts can be fixed easily in plastic and metal workpieces unilaterally with air hydraulic hand tools. Insert bolts and weld bolts can be replaced with HB Bolts.

HB Bolts

Thread size

M6 M8

Grip range

0.5mm〜4.5mm

Material

steel

For assembling POP Nuts and POP inserts
POP Nut Fastening Tools

POP fastening tools can fasten POP Nuts and POP insert easily. Choose a suitable tool type from manually operated, electric, air pressure and air-hydraulic tools depending on your situation.

Air hydraulic

PNT800A PNT800L-PC
PNT1000L PNT1000L-PC etc.

Air pressure

AN-500A

Electric

EN600A EN1000A

Manual

PNT110 PNT210 MN-10A

Design and manufacture based on customers' specifications
POP Automation Systems

Based on customer's specifications, NPR designs and manufactures fastening systems from jigs that hold things in place vertically to fully automated assembly lines. NPR approaches fastening as a system and offers a total fastening system from fasteners to auto-fastening systems.

POP Rivets

RivetKwik multi-axis riveting
automatic rivet feeding etc.

POP Nuts

NutKwik automatic nut feeding etc.

Assemble multiple workpieces without pre-piercing
Self-piercing Rivet

Since the workpieces are not pre-pierced, it is possible to join pieces in arbitrary positions. Pieces made from dissimilar metals, plastics and similar metals that are unsuitable for welding can all be assembled. Galvanized and painted steel pieces can be fastened together and no processes such as welding are needed after. The process produces no sparks and there is little noise or vibration.

Rivet diameter

φ3.2 φ5.2 φ5.3

Grip range

0.8mm〜6.5mm

Material

steel

A new fastening method to replace spot welding
Self-piercing Riveting Systems

This electric system automatically feeds rivets to the tool using a feeder. Position-controlled setting of rivets driven with a servo motor enables stable riveting. A monitor screen diplays pressure curves and displacement for judging riveting results.

Unit

Tool C-frame Feeder Control unit

Small, simple SPR system that is easy to use, either manually or an automatic
POP JOISPND

Compact, easy-to-use operation hydraulic SPR equipment. The DAS type spools rivets loaded on the belt feeds automatically with a cylinder system. The DAF type automatically feeds rivets to the tool using a feeder equipped with jig or robot for automated assembly lines.

Unit

Tool C-frame Feeder
Hydraulic system unit

Design and manufacture based on customers' specifications
Plastic Clips

Several plastic materials are available depending on the application. Plastic clips can be designed and manufactured based on customers' specifications.

Plastic Clips lineup

Insulator clip, Carpet clip, Pipe clip,
Molding clip, Harness clip, Trim clip,
Screw grommet, Push clip

Provide high anti-pull out resistance with one push attachment
Metal Clips

Sun visor holders, side air-bags and assist grips can be attached on the assembly line with one push.

Metal Clips lineup

Overhead clip, Roof-side clip,
Roof molding clip, Pillar trim clip,
Door trim clip, Trunk molding clip

Welding studs onto workpieces indispensable for unilateral automobile assembly
Studs

Unilateral welding studs are indispensable for the automobile assembly.

In order to increase the welding strength, weld the edge of the ring flange to the ring stud. Since the welding part is small, the ring stud can be attached to thin workpieces.

Stud Bolts

Thread size

M3 M4 M5 M6 M8 M10

Length

5.0mm〜30.0mm

Material

Aluminum, Steel, Stainless steel

Xmas Tree Studs

Thread size

T4 T5 T6

Length

9.0mm〜25.0mm

Material

Steel

Others Boss stud, T-stud, etc.

Cross section of ring stud
Attach metal brackets quickly with unilateral welding
Weldfast

Metal brackets can be quickly attached unilaterally with a drawn arc welding system.

Welding stands are not necessary because of the bracket's special shape, so Weldfast helps to lighten the product.

With the DCE, drawn arc welding system, highly stable quality welding becomes possible.

Weldfast

Weight

Under 100g

Area of welding

4mm²〜100mm²

Length of Welding

Under 25mm

Work thickness of weld part

0.8mm〜4.0mm

Cross section of “Weldfast”
Weld studs with a drawn arc welding system
Stud Welding Systems

Equipment for welding studs onto workpieces unilaterally. Manual, automatic feed and robot install types are available. DCE is a fully-automatic welding system, consisting of the control unit, the feeder and the welding gun. The control unit monitors all the welding conditions with a digital signal processor. A linear motor is adapted for the welding gun.

DCE unit

Control

DCE1800 DCE1500

Feeder

ETF50 ETF52 ETF90

Gun head

LM310 LM240 LM90 LMR410

Hand gun

PK760 PK760M

Others

PK760 PK760M

Install nuts on thin or unweldable workpieces with pressure
KALEI Nuts

Joints are strong because the knurl anchors workpieces after attachment. Kalei Nuts can be installed not only in steel, but also aluminum and stainless steel unsuitable for welding.

KALEI Nuts

Thread size

M2 M2.5 M2.6 M3 M4 M5 M6 M8
M10 M12 M16 M20

Minimum thickness

0.6mm

Material

Steel, Stainless steel, Bronze

Provides high torque & anti-pull out resistance because of press nuts' hexagonal section
ST Nuts
ST Nuts

Attach nuts from M3-M6 with pressure. Since nut's hexagonal section is pressed into the workpieces and since the metal sinks into the nut groove, high torque and high anti-pull out resistance can be obtained. Can be put into both the surfaces and backsides of pre-pierced workpieces.

Thread size

M3 M4 M5 M6

Minimum thickness

1.0mm

Material

Steel

Press nut's hexagonal section provides high torque & anti-pull out resistance
SG Nuts
SG Nuts

Attach nuts from M8-M12 with pressure. Nut's hexagonal is pressed into workpieces and the metal sinks into the nut's groove. Gives both high torque and high anti-pull out strength. Can be put into both the surfaces and backsides of pre-pierced workpieces.

Thread size

M8 M10 M12

Minimum thickness

2.3mm

Material

Steel

Spacers can be pressed from the surface
POP Spacers

Spacers for attaching to metal pieces from the surface as a spacer for printed circuit boards. Because of POP's original shape, high strength can be obtained.

POP Spacers

Thread size

M3 M4

Height (mm)

3.0 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0

Minimum thickness

1.0mm〜2.3mm

Material

Steel

Provide high anti-pull out resistance because they are inserted from the back
Through Spacers

Have high anti-pull resistance because they are attached to metal workpieces from the backside with flange part. Spacer height is from 4.0mm to 12.0mm by 1.0mm and 14.0mm is also available.

Through Spacers

Thread size

M3

Minimum thickness

1.0mm

Material

Steel

Fully embeds in both surface or backside of the workpiece
Flat Nuts

Can be fully embedded in the back or side of workpiece, so it is suitable for products in which space is limited. Because the nut's hexagonal section is pressed into the workpiece and the metal sinks into the nut groove, high torque and anti-pull out resistance are possible.

Flat Nuts

Thread size

M3 M4

Minimum thickness

1.5mm

Material

Steel

As a rubber blind nut, it provides anti-vibration & isolating conductivity
Well Nuts

Well Nuts are rubber blind nuts which can be fastened unilaterally with anti-vibration, isolating conductivity and seal effect. They can easily be unilaterally installed with a screwdriver. They are especially effective for noise reduction of the fan unit because of their vibration reduction effect.

Well Nuts

Thread size

M3 M4 M5 M6 M8

Minimum thickness

0.4mm〜29.0mm

Material

Body/Chloroprene, EPDM Nut/Bronze


Fix nuts to a wide range of pieces unilaterally
Jack Nuts

Jack Nuts can be installed into not only metal pieces, but also fragile pieces made of plastic and glass since 3-4 legs of Jack Nuts open according to the shape to securely hold the workpieces when fastening. The grip range of Jack Nuts is wider compared to POP Nuts.

Jack Nuts

Thread size

M4 M5 M6

Minimum thickness

0.4mm〜9.5mm

Material

Steel


For reinforcing and repairing damaged screw threads
Heli-Coil

Heli-Coil is the screw thread insert, an elastic type of spring coil. When inserted into the tap hole of the workpiece, screw threads are reinforced and strengthened.

Heli-Coil

Thread size

M2.2 M2.5 M3 M3.5 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39

Material

Stainless steel

Suitable for applications which need especially high strength
HUCK Fasteners
HUCK Fasteners One piece

One piece

High-strength fastener which can be unilaterally fastened simply and speedily.

Type

MAGNA-LOK, MAGNA-BULBE, BOM

HUCK Fasteners Two piece

Two piece

Because the collar is squeezed onto the pin's parallel groove, it does not loosen even under high vibration.

Type

HUCK BOLT C6L, HUCK BOLT C50L, MAGNA-GRIP